Re: bump steer
One thing that concerns me greatly with the few guys that have installed a rack in pinion (yes I looked into this many years ago, talked to manufactures of racks at Sema about it, etc.) is bump steer MUST be calculated. Grabbing any old rack off the shelf that fits underneath doesn't work. The pivot points of the ends must be in line with the suspension travel points in more than just 1 plane.
^ THIS!
I remember reading a couple of threads where guys were just dropping in rack-and-pinions out of explorers or anything that would fit and there was no mention of measurements or a bump steer gauge or anything. I can only imagine how horribly the vehicles handled after doing this.
As mentioned above I would wager your are experiencing tram-lining due to wider and/or softer compound tires.
When I chose the wrong front coils for my 2wd s10 it lowered it twice what I was hoping for, I experienced bump steer at high speeds and only over very severe bumps but even then it was minimal. There is aftermarket "bump steer kits" which lower the tie rod at the spindle to align the pivot points.
A bump steer gauge can be quite easily fabricated. All you really need is a dial indicator or ideally 2 of them and a little jig to hold them solidly in place. Then you cycle the suspension, and measure the amount of bump steer.
edit*
Alignment schools are going to teach you how to read a computer screen and adjust a car to get in the "green zone". They won't teach you WHAT each does and how it affects things.
and ^this!
As you say they teach them how to do it, not why* they are doing it. I've had some bad experiences with guys doing alignments and never again will I let one of them touch my truck. I don't hate tech's, it's just why pay someone to do something as simple as an alignment when you can do it yourself in less then an hour with a simple gauge and some string-line. Anyway, I digress.