Calif Smog test results.

[SY2455]

Way back in 2006 my smog testing technician said that I needed to replace the Cat because it was failing. I kept putting it off until this year because I plan on doing some work on it. Well after getting jack up with a spinal injury in the neck that left me unable to do much of anything last year for more then 6 months except buying parts.

I started doing work on the truck in Dec and moving at a snail pace do to pain in the neck. I finish with phase 1 on Feb 9th. During this time I installed the coated exhaust manifolds and crossover. Installed my turbo that I had rebuilt for a cost of $350.00 with a 54 trim compressor wheel. Cut apart and fix my new 3" downpipe on both the top section and the bottom section because it was all screw up. You can see the posting #40 in the bad news topic if you want to read about the downpipe. http://www.syty.net/forums/showthread.php?t=73910

I then installed my new catalytic converter and reinstalled the tail pipe without a muffler. The truck now has a 3" turbo back system on it. Anyway the end results, comparing the year 2008 to 2010 here are the numbers with a 160* stat, fuel press set at 50lbs with the chip on T1-15.

2008 testing
--------------------------- %CO2---%O2-----------HC (PPM)-------------CO(%)-----------------
Test---------- RPM----Meas---Meas---Max--Ave---Meas---Max---Ave--Meas----Results
Idle--------------737-----14.52---0.0-----120----30----113----1.00---0.10---0.03----PASS
2500RPM----2591-----14.44---0.0-----180----20-----39----1.00---0.10---0.00----PASS

and 2010 testing
----------------------------%CO2---%O2-----------HC (PPM)-------------CO(%)-----------------
Test---------- RPM----Meas---Meas---Max--Ave---Meas---Max---Ave--Meas----Results
Idle--------------910-----14.50---0.0-----120----30-----10----1.00---0.10---0.02----PASS
2500RPM----2605-----14.46---0.0-----180----20-----11----1.00---0.10---0.01----PASS

 

[Espritmike]

Re: Calif Smog test results.

Way back in 2006 my smog testing technician said that I needed to replace the Cat because it was failing. I kept putting it off until this year because I plan on doing some work on it. Well after getting jack up with a spinal injury in the neck that left me unable to do much of anything last year for more then 6 months except buying parts.

I started doing work on the truck in Dec and moving at a snail pace do to pain in the neck. I finish with phase 1 on Feb 9th. During this time I installed the coated exhaust manifolds and crossover. Installed my turbo that I had rebuilt for a cost of $350.00 with a 54 trim compressor wheel. Cut apart and fix my new 3" downpipe on both the top section and the bottom section because it was all screw up. You can see the posting #40 in the bad news topic if you want to read about the downpipe. http://www.syty.net/forums/showthread.php?t=73910

I then installed my new catalytic converter and reinstalled the tail pipe without a muffler. The truck now has a 3" turbo back system on it. Anyway the end results, comparing the year 2008 to 2010 here are the numbers with a 160* stat, fuel press set at 50lbs with the chip on T1-15.

2008 testing
--------------------------- %CO2---%O2-----------HC (PPM)-------------CO(%)-----------------
Test---------- RPM----Meas---Meas---Max--Ave---Meas---Max---Ave--Meas----Results
Idle--------------737-----14.52---0.0-----120----30----113----1.00---0.10---0.03----PASS
2500RPM----2591-----14.44---0.0-----180----20-----39----1.00---0.10---0.00----PASS

and 2010 testing
----------------------------%CO2---%O2-----------HC (PPM)-------------CO(%)-----------------
Test---------- RPM----Meas---Meas---Max--Ave---Meas---Max---Ave--Meas----Results
Idle--------------910-----14.50---0.0-----120----30-----10----1.00---0.10---0.02----PASS
2500RPM----2605-----14.46---0.0-----180----20-----11----1.00---0.10---0.01----PASS

Looks like the cat did the trick. The headers, 3" pipes would not affectthe outcome in a TSI test in this instance. Mike

 

[SY2455]

Re: Calif Smog test results.

2008 testing
--------------------------- %CO2---%O2-----------HC (PPM)-------------CO(%)-----------------
Test---------- RPM----Meas---Meas---Max--Ave---Meas---Max---Ave--Meas----Results
Idle--------------737-----14.52---0.0-----120----30----113----1.00---0.10---0.03----PASS
2500RPM----2591-----14.44---0.0-----180----20-----39----1.00---0.10---0.00----PASS

and 2010 testing
----------------------------%CO2---%O2-----------HC (PPM)-------------CO(%)-----------------
Test---------- RPM----Meas---Meas---Max--Ave---Meas---Max---Ave--Meas----Results
Idle--------------910-----14.50---0.0-----120----30-----10----1.00---0.10---0.02----PASS
2500RPM----2605-----14.46---0.0-----180----20-----11----1.00---0.10---0.01----PASS

Here is 2012 testing with a bad turbo, so now I have more work to do.

2012 testing at 94,870 miles
--------------------------- %CO2---%O2-----------HC (PPM)-------------CO(%)-----------------
Test---------- RPM----Meas---Meas---Max--Ave---Meas---Max---Ave--Meas----Results
Idle--------------718-----14.46---0.1-----120----30----76----1.00---0.10---0.04----PASS
2500RPM----2674-----14.50---0.2-----180----20-----33----1.00---0.10---0.04----PASS

 

[SY2455]

Re: Calif Smog test results. Here is the Final Test for Calif.

Re: Calif Smog test results. Here is the Final Test for Calif.

2008 testing
--------------------------- %CO2---%O2-----------HC (PPM)-------------CO(%)-----------------
Test---------- RPM----Meas---Meas---Max--Ave---Meas---Max---Ave--Meas----Results
Idle--------------737-----14.52---0.0-----120----30----113----1.00---0.10---0.03----PASS
2500RPM----2591-----14.44---0.0-----180----20-----39----1.00---0.10---0.00----PASS

and 2010 testing
----------------------------%CO2---%O2-----------HC (PPM)-------------CO(%)-----------------
Test---------- RPM----Meas---Meas---Max--Ave---Meas---Max---Ave--Meas----Results
Idle--------------910-----14.50---0.0-----120----30-----10----1.00---0.10---0.02----PASS
2500RPM----2605-----14.46---0.0-----180----20-----11----1.00---0.10---0.01----PASS

Here is 2012 testing with a bad turbo, so now I have more work to do.

2012 testing at 94,870 miles
--------------------------- %CO2---%O2-----------HC (PPM)-------------CO(%)-----------------
Test---------- RPM----Meas---Meas---Max--Ave---Meas---Max---Ave--Meas----Results
Idle--------------718-----14.46---0.1-----120----30----76----1.00---0.10---0.04----PASS
2500RPM----2674-----14.50---0.2-----180----20-----33----1.00---0.10---0.04----PASS

:cheers: Here is 2014 testing. This is the last test for my truck as I will be getting out of this upside down state very soon. On the 2477 rpm testing the truck sounded like it had a miss. I plan on doing a tune up on it as soon as I can get some UR6IX plugs order. I have everything else.

2014 testing at 97,148 miles
--------------------------- %CO2---%O2-----------HC (PPM)-------------CO(%)-----------------
Test---------- RPM----Meas---Meas---Max---Ave--Meas---Max---Ave---Meas----Results
Idle-------------968-----13.02---1.8------120----30----18------1.00---0.10---0.06----PASS
2500RPM---2477-----13.98---0.5------180----20----21------1.00---0.10---0.03----PASS