Re: ZQ8 steering box
This might help.
1. Disconnect the negative battery cable, then drain the
charge air cooling system.
2. Loosen the clamps, then disconnect the hoses from the
charge air cooler.
3. Remove the bolts attaching the charge air cooler to the
mounting bracket, then remove the cooler from the engine.
4. Position a fluid catch pan under the power steering gear.
5. Disconnect the feed and return fluid hoses from the
steering gear. Immediately cap or plug all openings to prevent
system contamination or excessive fluid loss.
..Be sure to plug the pressure hoses and the openings of
the power steering pump to keep dirt out of the system.
6. Remove the intermediate shaft-to-steering gear bolt.
Matchmark the intermediate shaft-to-power steering gear and
separate the shaft from the gear.
7. Matchmark and remove the pitman arm from the gear
pitman shaft. For details, please refer to the procedure earlier
in this section.
8. Remove the power steering gear-to-frame bolts and
washers, then carefully remove the steering gear from the
vehicle.
To install:
9. Position the steering gear to the vehicle and secure by
finger-tightening the fasteners. For some late model vehicles,
the pitman arm must be connected to the gear while it is still
removed from the vehicle or while it is partially installed and
lowered for access. If necessary, align and install the pitman
arm to the shaft at this time.
10. Torque the power steering gear-to-frame bolts to 55 ft.
Ibs. (75 Nm).
11. Align and install the intermediate shaft to the power
steering, then secure using the pinch bolt.
12. If equipped, install the shield over the intermediate shaft
lower coupling. "
13. Remove the caps, then connect the feed and return
hoses to the power steering gear. Refill the pump reservoir.
14. Position the charge air cooler to the mounting bracket,
then secure using the retaining bolts.
15. Install the hoses to the charge air cooler and secure
using the clamps.
16. Connect the negative battery cable, then properly refill
the charge air cooling system. For details, please refer to Sec-
tion 1 of this manual.
With the charge air cooler out and the front drivers side tire off it was pretty easy.