Fuel Pump Relay Issue

TYZ06

New member
SyTy,

I need your help, today I was installing a boosta pump and ran into a snag. While I was attempting to locate the fuel pump power wire (the gray one) I believe I accidentally grounded it while the truck was running - which it then stopped. I used my power probe to check to see if I fried the pump - it still works :). I then went to the relay to power the pump add 12 volts to the gray wire - pump primed fine. Then I energized the relay and it clicked, I also purchased another one just to make sure. But with all of the being said the truck will not start. There are four wires on the relay (green and white -which I believe comes from the computer pin A11 - it has about 9 to 11 volts with the ignition on prime mode 2 seconds) , the gray wire (the output to power the fuel pump), black/white (I think is the ground), then the orange wire (I am not sure what this does I saw a wiring diagram that says engine harness).

Do you guys have any ideas or trouble shooting tips?

I thought that perhaps the green and white wire was the issue and perhaps was damaged, but I gave the green/white wire 12 volts and it would action the relay but no power would go to the gray wire and start the fuel pump.

I am lost now and need a little help please. (Note) I have checked visually all the fuses, however I will do this again!

Questions:

1) What would cause the Relay not to work (I know it is functional but how do I test it in the circuit), could I have fried the ground, if so how do I test?

2) What does the orange wire do and is there a way to test it?

3) The green and white wire from the computer gives me a 9 to 11v at start up, is this right or should I expect more for it to throw the relay

4) Why is it when I give 12 volts to the green wire and I hear the relay snap that it doesn't pass the voltage to the green - fuel pump wire, is the relay ground my issue?

5) How is the fuse introduced into the circuit is it on the ground side, if so which one - is it one of the silver fuses under the dash that you can't visually inspect (no sight glass)?

See video below of where I am at, thank for everyone's help!
http://www.youtube.com/watch?v=n_ABhWdCVzg&feature=youtu.be
 
Last edited:

sly dvl

Ya, it's got a Turbo
Re: Fuel Pump Relay Issue

Agreed. Check the ECM fuse(s) first.

You're dealing with 2 separate circuits here. Low current & high current. On the low current side, 12v is supplied to the relay and the ECM grounds it to make the relay "click". On the high current side 12v is fed to the relay from a fused source (sorry, I don't have a schematic in front of me) and then 12v out to your fuel pump. Remember, the relay is a magnetically controlled switch.
The Gray wire should have a constant 12v and the Orange goes out to your pump and should go 12v when you energize the relay. Just because it clicks doesn't make it good. The contacts could be burnt.
 

sly dvl

Ya, it's got a Turbo
Re: Fuel Pump Relay Issue

Here, let me close this thread for you... ;)

Sorry about that, I am not sure why youtube broke it :) Anyway I fixed the problem this morning it was the fuse in the alternator line (stupid me). The orange wire off the relay goes to the alternator.
 
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