My X-Over Tube Fix

WillBoost4Food

Red Ty Supremacy
Here is my fix:
Sorry for the lack of detailed information. I started the project and half way through it dawned on me to take pics to post here online.

My original thread regarding what to do about my tube. Things started getting worse and something had to be done
Intake X-Over Tube broken - What are my options?

This was my tube situation before I got to work. Notice how much is missing - just over 1 inch to 1.5 inches gone plus a split at the seam. I cleaned, filed and sanded to smooth things out and remove any rough edges.

ryvq.jpg


Next I went and got some 2 - 3/4 inch exhaust sleeve pipe from Autozone (that or 2 - 1/2 inch I already forgot, sorry!) and used some left over aluminum mesh wire from Home Depot from my Corvette radiator debris blocker mod. I cut about a 6 X 6 inch square, put the pipe in the middle and traced a black line. I snipped up from the edge of the 6 X 6 sheet to the drawn line from 8 directions like this:
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I then took the tabs I made, then folded them around the pipe while trimming the access to help it fold over easier. I used a large hose clamp to clamp down the mesh in order to form it around the pipe. I used some high temp tape to keep any sharp pieces from poking out. After a few clamp/unclamping cycles and trimming the wire to form around the pipe I came up with this:

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jufw.jpg

m0ly.jpg



I then slid the X-over tube over the screen for a tight fit, then used a clamp to tighten it on the fitting:
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owsg.jpg


I put a little lube in on the stock turbo elbow to ease with fitment and put it in. Tightened the hose clamps and here it is:
25y9.jpg


Fitment seems good, and right now it is almost physically impossible for any piece of the tube larger that about 3X3 mm to pass though. Should hold me over for the foreseeable future.




Keywords cross over x-over x over fix intake tube
 

jakes4321

New member
Re: My X-Over Tube Fix

Only thing is that over time that exhaust tubing will rust. Maybe use a silicone joiner
 

atkonkler

Is this your bush?
Re: My X-Over Tube Fix

Inventive ! I like it! Anything is better than sucking plastic into the turbo! Owie!
 

WillBoost4Food

Red Ty Supremacy
Re: My X-Over Tube Fix

Only thing is that over time that exhaust tubing will rust. Maybe use a silicone joiner

Yeah I was thinking about that. I may end up painting it or better yet just powder coating it instead. Still trying to figure out what to do with it. I may try to find a stainless piece and do the same thing.
 

RealFastV6

@jb_and_his_coffee
Re: My X-Over Tube Fix

Lots of people out there using stainless wire mesh in track applications where they're not using an air filter. Usually A LOT finer than your screen.
 

Slyclone

Well-known member
Re: My X-Over Tube Fix

I have a syclone "service highlights" book and it shows the turbo with a screen in front on the inducer. The info is 20+ yrs old. must have been for testing purposes but it does show mesh on drawing!
 

intheclouds1977

New member
Re: My X-Over Tube Fix

Cool idea, should help a lot.

An idea to improve upon your design. Instead of clamping the tube direct to your screen adapter, you might consider getting a rubber boot to clamp the joint together. I wonder if the hard to hard connection you have now seals perfectly; might be letting in some unfiltered air. Also, the hard to hard connection may be a point of extra stress on the stock crossover tube, possibly aiding in its deterioration.

Again, nice work. Cool idea!
 
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