I have been following this thread and I have not heard one person mention the heater controls or the heater core. I use to have a 68 falcon and had no heat (luke warm) even after changing the thermostat. I disconnected the two hoses to the heater core and inserted the end of my pressure washer in and litely bumped the trigger a couple of times. Not enough to blow out the core, but enough to flush it. All kinds of crap came out and after that my heat had returned. Worth a try. Maybe the control in the heater box is not opening and letting the hot air out.