Re: Saudi Syclone - 2612
Well, it's been an emotional week. I've drilled the replacement vortec heads and they are now bolted up to the truck but on assembly, I noticed some bad detonation damage on the piston top. I don't know how much life this engine has in it but I suspect it's going to need a total rebuild at some point in its future. I can't afford to do anything about that right now so I'm just going to run it and hope it's enough to be driveable, even if it's not the fastest. That way I can move all the crap out of the way and do a better job on it a bit later on when I have some money and the car isn't 6 hours away from me.
Here are some pics:
I had to throw out the old engine so pitched it..
Turbo and pass side assembled..
Then I found all the piston damage.
The other two (1 and 5 were ok):
I scoured the new heads and deck of the block so all the gasket material was gone. Came up pretty well.
I also had to mount the oil drain fitting. I used a 3/4 NPT tap and a XXmm hole saw. With hindisght, this was too big and gave me no margin for error if I messed up. I also need to make sure the fitting clears the rods inside the pan. I also needed to grind off part of the stock casting so I could have it as far from the starter and the motor mounts as possible.
I'd have preferred to weld in a bung but I can't weld aluminium just yet so this was the next option. It looks pretty good. I also found my old turbo coolant drain from when I bought my Ty before I changed everything. A penny saved etc..
Engine mostly assembled. Next job is to set the valves and rockers up before I drop it in the truck.
My Dad may be getting rid of his warehouse so I need to clear as much crap away as possible. At the moment the truck is full and I need to get it cleared. What better way than to assemble it?
It's all going in here this week (tonight???). One thing I want to do is invest the time in the motor mount mod as I am using solids.
On a sadder note, looks like I have some bad rust on two of the fenders. I think I am going to have to replace them but will see. The main thing is the truck isn't exposed to the elements anymore but that may change. I think the salted UK roads did it no good whatsoever.